This website uses cookies to improve your experience navigating our site. By continuing to browse, you are agreeing to our use of cookies.

OK, I understand

The Melbourne Business Empowering A Radical Global Recycling Movement!

Studio Visit

The Precious Plastic model is a circular waste universe with outposts all around the globe. Started in the Netherlands in 2013 by Dutch designer Dave Haakens, it was originally a small scale recycling project, where post-consumer plastic waste could be repurposed into new products.

Now, Precious Plastic is an international community of micro-recyclers located all around the world, each of whom conduct their own recycling – and empower others to do the same.

We recently visited the Precious Plastic Melbourne site in Nunawading, run by Kayla and Piers Mossuto. By providing tools and plastic recycling knowledge to other businesses and individuals, their mission is to spread the word about circular plastic recycling, and get as many people involved as possible!

21st February, 2022

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Photo – Amelia Stanwix for The Design Files. Styling – Annie Portelli.

Sasha Gattermayr
Monday 21st February 2022

‘The focus here is very much about empowering the community to recycle plastic themselves. Through facilitating the set-up of micro-recycling workspaces, we’re enabling our customers to manufacture their own products, right here in Australia.’ – Kayla Mossuto

Precious Plastic is an international network of micro-recyclers, who share research, knowledge and machinery through open-source information. People, groups and organisations all around the world have signed up to be a part of the grassroots movement in some way. Mostly, people get involved by starting a local plastic collection point to re-purpose waste, or running a machine shop that builds parts and moulds for other agents in the recycling ecosystem, or, offering a service that executes the actual recycling process.

Melburnians Kayla and Piers Mossuto combined the latter two to create Precious Plastics Melbourne – their very own closed-loop plastic recycling facility in Nunawading.

From these headquarters, Kayla and Piers combine machinery production, prototyping and manufacturing to show new potential micro-recyclers how to use the systems themselves. Basically, they want to make it as easy as possible for anyone to incorporate a small-scale recycling system into their business model or creative practice.

To do this, Kayla and Piers’ business encompasses four main pillars: machinery, prototyping, manufacturing and retail. Let’s go through them one by one to really break down how it works!

Originally using open-source plans available through the Precious Plastic database, the Messutos and their industrial designer Blake Witherowe build and sell the machinery needed to recycle post-consumer plastics into new products. Now they have developed their own machinery, which they sell under their own company, Zephyr Bros. They purchase all the parts through local suppliers to keep the supply chains transparent. The customer base for this facet of the business are mainly schools, universities, small businesses and community groups.

‘The focus here is very much about empowering the community to recycle plastic themselves,’ explains Kayla. ‘Through facilitating the set-up of micro-recycling workspaces, we’re enabling our customers to manufacture their own products, right here in Australia.’

When it comes to prototyping, Kayla and Piers can help small business or independent creatives to incorporate recycled plastics into their products. Have you seen Ella Reweti’s beautiful yellow plastic plates? These were made in collaboration with Precious Plastic Melbourne, who helped with industrial design, mould-making and even manufacturing.

The busiest part of the business is the manufacturing side, which sees Precious Plastic Melbourne engaged to actually manufacture another company or organisation’s designs in-house. This is a natural extension of the prototyping design service.

The most traditional arm to Precious Plastic Melbourne business is their retail shop, where they sell products made from recycled plastic. From their own recycled plastic, they make jumbo bobby pins, a Jenga-type blocks game, carabiners, soap containers and even sheets of recycled plastic (which can be used as tiles!).

In addition to all of the above, Kayla and Piers also supply recycled plastic in shredded pieces to customers who have bought machinery to start their own recycled plastics projects.

The whole concept is multifarious and varied (and sometimes complex!), but it represents a completely radical disruption of traditional manufacturing processes. Rather than concentrating production to an industry, the Precious Plastic model decentralises manufacturing and empowers individuals and small groups to do it themselves. This also necessitates a greater understanding of the manufacturing process and industry in general – which is key to shifting to a more sustainable and transparent supply chain!

‘We’re reinventing new opportunities for innovation and industrial symbiosis – and we certainly hope we can empower and inspire people and organisations to follow our lead,’ says Kayla.

She also speaks of the grassroots nature of the sustainability movement, and how essential this level of community organisation is to the widespread success of the business. ‘We’re watching this amazing, collaborative and positive eco-system flourish right before our eyes, full of changemakers working towards creating a circular economy for plastics.’

Of this shared mission, Kayla underscores the importance of education and empowerment.

‘We need to redefine plastic waste as a valuable resource, which can be recovered and returned to the material cycle. We want to empower organisations to move from our resource draining linear system, to a progressive circular economy for plastic, so that we can keep this ubiquitous commodity in use. We hope to encourage people to work with plastic waste for its unexplored, untapped beauty.’

Consider us inspired!

Learn more about Precious Plastic Melbourne here.

This Week

Homes

A Victorian Coastal Family Home Inspired By A Famous Alpine Village

The Jan Juc family home of artist Ingrid Daniell and designer Clifton Daniell.

A ‘Little Big House’ Designed For The Whole Family

A Melbourne family home by Maike Design where the priorities of parents and children take equal billing.
Amelia Barnes
  11 hours ago

Interiors

A Sunny Bondi Terrace Renovation With A Candy-Pink Bathroom!

The interiors of this family home now feature an all-pink bathroom and olive green features, inspired by the owners' personal style!
Christina Karras

Studio Visit

Di Lunedi’s Nostalgic Ceramics Serve Up A Slice Of Coastal Italy!

Step inside the Northern NSW studio of De Lunedi's Elise Eales, who creates one-off ceramic pieces inspired by her love of Italy's seaside.

A Day In The Life

A Day In The Life With A Rising Star In The Australian Ballet, Riley Lapham

We went behind the scenes with professional ballerina Riley Lapham as the company brings their 'Don Quixote' to the stage!
Christina Karras
  19 hours ago

News

An Inspiring Photography Exhibition By Catherine Opie Is Coming To Heide

Heide Museum of Modern Art is hosting the first major Australian showcase of renown American photographer Catherine Opie.
Sponsored

Architecture

A Playful Renovation + Extension Of A 1910s Edwardian Weatherboard Cottage

This once lacklustre Edwardian cottage has been given new life thanks to a renovation and extension by Architect George Meek, of Studio Meek...

On The Market

This Designer’s Family Home Hides A Rooftop Terrace, And It’s For Sale

The Melbourne house of owner-designer Dan Gayfer is on the market, but this Edwardian's sweeping extension is full of surprises.
Christina Karras

Stays

10 Retro-Inspired Motels To Book For Your Next Weekend Away!

Is there anything more nostalgic than a vintage motel with a dreamy pool? Here's some of the coolest ones to visit across Australia.
Christina Karras

Design Eye

Creating A Timeless Interior, With Jean-Pierre Biasol

Melbourne interior designer Jean-Pierre Biasol reveals how interior spaces can outlive trends, thanks to careful furniture selections.

News

Shop Zenn Design + Christopher Blank’s New, Must-Have Bedside Tables

It’s time to elevate your bedroom with this sleek new collection of solid timber tables.
Sponsored

Studio Visit

The Sculptural Fabric + Metal Works Of Architect-Trained Artist, Annie Paxton

Melbourne based Annie Paxton creates mesmerising sculptural works made from silk, fabric, aluminium, steel and chain mail!

News

Find Timeless Timber Furniture At Mark Tuckey’s Workshop Sale

Australian furniture brand Mark Tuckey are holding their biggest clearance sale yet, with up to 60% off!
Sponsored

Shopping

Style Meets Sustainability In Armadillo’s New Melbourne Showroom

Melbourne design lovers will be happy to hear beloved rug brand Armadillo have opened a new showroom in Fitzroy!
Christina Karras

On The Market

A Luxuriously Modern Home For Sale In Sydney's Forest Lodge

This new home has everything from smart-home features to solar and an electric car charger, alongside a dreamy outdoor entertaining area!
Christina Karras

Similar Stories

Studio Visit

Experimental Designer Jessie French Is Shaping A Seaweed-Centric Future

The Melbourne artist shares her process of creating seaweed-based bioplastics, the beautiful resin-like homewares she makes from it + what t...

Creative People

These Australian-Made Blankets Close The Loop On Textile Industry Waste

Sustainable start-up Seljak turns textile offcuts bound for landfill into high-quality merino blankets, at the country’s last remaining wo...
Elle Murrell

Creative People

Six Australian Makers Leading The Reuse + Repurpose Movement Come Together At Craft Victoria

See innovative works made from repurposed, foraged materials at 'Alternative Provisions', showing now at Craft Victoria.

This Week

Design Eye

Creating A Timeless Interior, With Jean-Pierre Biasol

Melbourne interior designer Jean-Pierre Biasol reveals how interior spaces can outlive trends, thanks to careful furniture selections.

Stays

10 Retro-Inspired Motels To Book For Your Next Weekend Away!

Is there anything more nostalgic than a vintage motel with a dreamy pool? Here's some of the coolest ones to visit across Australia.
Christina Karras

Homes

A Victorian Coastal Family Home Inspired By A Famous Alpine Village

The Jan Juc family home of artist Ingrid Daniell and designer Clifton Daniell.

A ‘Little Big House’ Designed For The Whole Family

A Melbourne family home by Maike Design where the priorities of parents and children take equal billing.
Amelia Barnes
  11 hours ago

News

Find Timeless Timber Furniture At Mark Tuckey’s Workshop Sale

Australian furniture brand Mark Tuckey are holding their biggest clearance sale yet, with up to 60% off!
Sponsored

News

An Inspiring Photography Exhibition By Catherine Opie Is Coming To Heide

Heide Museum of Modern Art is hosting the first major Australian showcase of renown American photographer Catherine Opie.
Sponsored

Interiors

A Sunny Bondi Terrace Renovation With A Candy-Pink Bathroom!

The interiors of this family home now feature an all-pink bathroom and olive green features, inspired by the owners' personal style!
Christina Karras

News

Shop Zenn Design + Christopher Blank’s New, Must-Have Bedside Tables

It’s time to elevate your bedroom with this sleek new collection of solid timber tables.
Sponsored

Studio Visit

The Sculptural Fabric + Metal Works Of Architect-Trained Artist, Annie Paxton

Melbourne based Annie Paxton creates mesmerising sculptural works made from silk, fabric, aluminium, steel and chain mail!

A Day In The Life

A Day In The Life With A Rising Star In The Australian Ballet, Riley Lapham

We went behind the scenes with professional ballerina Riley Lapham as the company brings their 'Don Quixote' to the stage!
Christina Karras
  19 hours ago

On The Market

This Designer’s Family Home Hides A Rooftop Terrace, And It’s For Sale

The Melbourne house of owner-designer Dan Gayfer is on the market, but this Edwardian's sweeping extension is full of surprises.
Christina Karras

On The Market

A Luxuriously Modern Home For Sale In Sydney's Forest Lodge

This new home has everything from smart-home features to solar and an electric car charger, alongside a dreamy outdoor entertaining area!
Christina Karras

Shopping

Style Meets Sustainability In Armadillo’s New Melbourne Showroom

Melbourne design lovers will be happy to hear beloved rug brand Armadillo have opened a new showroom in Fitzroy!
Christina Karras

Studio Visit

Di Lunedi’s Nostalgic Ceramics Serve Up A Slice Of Coastal Italy!

Step inside the Northern NSW studio of De Lunedi's Elise Eales, who creates one-off ceramic pieces inspired by her love of Italy's seaside.

Architecture

A Playful Renovation + Extension Of A 1910s Edwardian Weatherboard Cottage

This once lacklustre Edwardian cottage has been given new life thanks to a renovation and extension by Architect George Meek, of Studio Meek...

Similar Stories

Studio Visit

Experimental Designer Jessie French Is Shaping A Seaweed-Centric Future

The Melbourne artist sheds new, beautiful light on bioplastics, an often abstract and underused organic material.

Creative People

These Australian-Made Blankets Close The Loop On Textile Industry Waste

Seljak turns offcuts bound for landfill into high-quality merino blankets, at the country’s last remaining wool mill.
Elle Murrell

Creative People

Six Australian Makers Leading The Reuse + Repurpose Movement Come Together At Craft Victoria

See innovative works made from repurposed, foraged materials at 'Alternative Provisions', showing now at Craft Victoria.

The Design Files acknowledge the Traditional Custodians of the lands on which we work, the Wurundjeri people of the Kulin Nation. We pay our respects to Elders past and present.

First Nations artists, designers, makers, and creative business owners are encouraged to submit their projects for coverage on The Design Files. Please email bea@thedesignfiles.net